History

 

From 1 to more than 100 in just 20 years…

Today, we have more than 120 employees. Of those, 28 are TRAINEES who are trained in 5 different professions, and who will strengthen our team in the future. Our experience shows that almost all of our TRAINEES are seamlessly integrated into the working process of each department after the completion of training.

Here is the chronology of KBW Karosseriebau Wagner:

1995
  • Gründung Einzelunternehmen Karosseriebau Wagner
  • Hymag Presse 200t
1996
  • 1. Zeiss-Messmaschine
1998
  • Bau Halle I / SMG Presse 250t
1999
  • 2. Zeiss-Messmaschine
  • Bau Halle II
  • Müller Weingarten Presse 630t
2001
  • Fräsmaschine Depocut 2012
  • Bau Halle III

2002
  • Trumpf LaserCell TLC 1005
2006
  • Umfirmierung zu KBW GmbH & Co. KG
  • Fräsmaschine DepoJET 812-0019
2007
  • Fräsmaschine DMF 250 Linear
2008
  • Trumpf Laseranlage TruLaser Cell 7040
  • Bau Halle IV
  • Müller Weingarten Presse Typ ZE 1200-30
2009
  • Fräsmaschine Depo BAZ VF 4525

2010
  • Fräsmaschine DepoCut 2012
2012
  • Fräsmaschine DMC 1035 V eco
  • Trumpf TruLaser Cell 7040 + Kantmaschine TruBend 5170
  • Zwick: Materialhärteprüfmaschine/Material-Zug-Druck-Prüfmaschine
  • Stapler Still 8000kg
  • gom 3d-Messmaschine
  • Bau Halle V
  • Warmumformung
2013
  • SAP-Lösung / Trimill VC 2314-3116
2014
  • Handschweißzangenarbeitsplatz / Punktschweißmaschine
  • Bau Halle VI in Bruckbach-Wolnzach / Ultraschall-Prüfelektronik USLT USB
2015
  • Schuler 2500 t Touchier Tryout-Presse
  • Trimill VC 2314-3123 Fräse
  • 2D TruLaser 1030 fiber
  • DMU 210 P Fräse
  • TruLaser Cell 7040
  • Wenzel 3-Koordinaten-Messmaschine
  • Bandsägemaschine

This is how the machinery developed:

SOFTWARE

Work preparation Manufacturer Designation
CATIA V5-6 Release 2014 Dassault systemes Design
AutoForm R6 AutoForm Simulation
SAP SAP Office solutions
Depo-Cut-Cam Depo Milling program
hyperMill OPEN MIND Milling program
Tops 800 Trumpf Laser pogram
Tru Tops Bend Trumpf Edging program
Heidenhain iTNC 530 HSCI   3D-control milling machine

 

MILLING

Machine type Manufacturer Table size/work room in mm
Depo VF 4525 Depo 4500 x 2500 x 1250
VM 7035 Trimill 7000 x 3500 x 1500
DMC 1035 V eco DMG Mori Seiki 1000 x 530 x 550
DepoCut Depo 2000 x 1200 x 800
VC 2314-3116 Trimill 2300 x 1400 x 850
VC 2314-3123 Trimill 2300 x 1400 x 850
DMU 210 P DMG Mori Seiki 1800 x 2100 x 1250

 

LASER

Machine type Manufacturer Table size/work room in mm
TruLaser Cell 7040 Trumpf 4000 x 2000 x 750
TruLaser Cell 7040 Trumpf 4000 x 2000 x 750
    + 6kW welding equipment
TruLaser Cell 7040 Trumpf 4000 x 2000 x 750
TruBend 5170 Trumpf 3200 edging bench
TruLaser 1030 fiber Trumpf 2D laser

 

MEASUREMENT TECHNOLOGY

Machine type Manufacturer Table size/work room in mm
Zeiss measuring machine Zeiss 5000 x 2000 x 1500
Zeiss measuring machine Zeiss 2000 x 1100 x 600
ATOS III Triple Scan XL GOM 3D measuring
Allround-Line 50 kN Zwick Material-drawing-pressure testing machine
topLine ZHU 250 Zwick Hardness testing machine up to 250 kg
RSDplus 60-30-22 Wenzel 3-coordinate measuring machine

 

PRESS PLANT

Machine type Manufacturer Table size/work room  in mm
1200 t (3fach wirkend) Müller Weingarten 3000 x 1900 x 1800
630 t (2fach wirkend) Müller Weingarten 3000 x 1600 x 1300
250 t (2fach wirkend) SMG 1100 x 800 x 800
200 t Hymag 800 x 600 x 500
2500 t spotting tryout press Schuler 5000 x 2500 x 2300

 

ASSEMBLY

Machine type Manufacturer Table size/work room
Resistance spots Nimak  
Manual welding tong workstation Düring  
Spot welding machine Düring  
USLT USB ultrasound testing electronics GE Sensing & Insp. Spot weld testing

 

MISCELLANEOUS

Machine type Manufacturer  
Eckold KF 665 Eckold Kraftformer
Hydraulic plate shears Schröder-Fasti  
Band saw Tusch & Richter Special 410 CSO