ASSEMBLY

 

 

We weld standard parts, welded sub-sections and modules in the Assembly area. Whether we are working on a single piece or a small series, we place the highest demands on quality.
The employees are trained in the use of 25 different welding tongs, MIG/MAG and WIG welding equipment, or the projection welding machine, thus guaranteeing high quality.
A modified workshop press or a rivet gun is available to the assembly team for the riveting or pressing of components. The welding tongs hang on cranes or a KBK 2-rail system.

 

OUR TECHNIQUE

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ASSEMBLY MACHINERY

Düring welding tongs with medium frequency control cabinets from Harms & Wende

 

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Here, we have a selection of various geometries from the pool of 25 tongs used.

 

Welding station with exhaust

 

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MIG/MAG welding equipment (Rehm Synergic Pro2)
WIG/TIG (Technolit PowerTIG 400 AC/DC water-cooled)

Aluminum fillet weld samples

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Stud welding unit with drawn arc Soyer BMK-16i

 

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With PK0K M3-M8 welding gun; PH-3N M3-M12 welding gun
With automatic verification of welding parameters for quality assurance

 

Avdel rivet gun 50 kN

 

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Connections with 3.3 and 5.3 mm punch rivets

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Rivet part microsection
Alu/alu connection with 5.3 x 6.5 mm punch rivet

Nimak medium-frequency stud machine with the newest programming interface from Harms & Wende

 

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Stud machine detailed view

Sicmi 150t workshop press

 

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The modified workshop press, adjusted to our needs, in action
Table size approximately 2000x450 mm
The necessary special tools are manufactured in our toolmaking shop

GE USLT USB ultrasound machine

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We use probes of 6 different sizes

 

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Inspection of welding spots

Spot-welded joint microsection in comparison with ultrasound inspection